Beep!
There's already a sticky, my permanent web page of advice...
http://www.sgidepot.co.uk/postingadvice.html
Nobody packs better than me (so they tell me, hehe). Tell ya what though, mopar is pretty good too.
I do need to update my advice page a little, a few changes have occured over the summer among some couriers, eg. DPD has become a lot more competitive than it used to be. I also need to update from where I buy bulk packaging, including tape, labels, custom size boxes, etc. Way back I also made two how-to-wrap picture guides for O2 and Octane:
http://www.sgidepot.co.uk/sgidepot/pics ... _an_O2.zip
http://www.sgidepot.co.uk/sgidepot/pics ... octane.zip
Hmm, would youtube guides be useful? I did do a movie recently on how to take apart an O2, not uploaded it yet though.
surrealdeal makes some good points about foam chips and bubblewrap. The most common mistakes people make are:
- Using the smaller size bubblewrap (the stuff with bubblesof about 0.5cm or so) on larger items. Use 1" wrap for such things.
- Not enough layers. When wrapping any system, I use six layers of large size bubblewrap.
- Not enough or loose foam chips. It won't work simply pour foam chips into gaps down the sides of items and on top, the chips need to be rammed in to minimise movement, otherwise settling in transit will create an empty space at the top. Also, it's best to slightly overfill a box at the top since in transit it'll be squashed a bit.
- Not taping things up properly. I always seal all seams, in a manner which means at the end there are just two "end" tape edges on the entire box, which makes inteference without detection more difficult. It means more time to pack something, but worth it for a sturdier result.
- Even if all the above are done right, people just don't use big enough boxes. When shipping an O2, I use a 52x52x53cm box (custom made), large enough for a big wrapped O2 bundle and still a good thick later of foam chips on all sides, underneath and on top. I simply chose the largest size that kept the volumetric weight below 30kg (L*W*H/5000 in mm).
For Indigo2s and Fuels I either buy 24x24x24" standard boxes and then cut them vertically downto size (36cm, giving 63x63x36, again just below 30kg vol.), or I buy custom boxes. For Octane and Tezro Ibuy custom made boxes, though I forget the dimensions offhand (typing this at a ferry terminal on the west coast of Scotland.
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In all cases, boxes are double-wall. Beware of boxes that have pre-indented creases to aid height reduction, as they just result in weakness during transit (the sides can bulge out a bit).
Ian.